Quality Assurance

Quality Assurance

Quality Assurance builds quality into each step of the manufacturing process including designing, production, and beyond.

We understand the Value of Quality & Cost of Defects, so we monitor & control our complete Value Chain System to ensure conformity towards required standards & avoid mistakes.

Our QUALITY motto is 3Z - Zero Defect, Zero Delay & Zero Complain; thus set our production process accordingly.

We ensure QUALITY in our –

  • Management System
  • Production Process
  • Garments
  • Supply Chain
Quality Assurance


Quality SOP

Our Quality SOP starts at the beginning of our supply chain & all the SOPs comply with Zero Tolerance to Defects.

To the extent possible, we apply ‘Poka Yoke’ – a mechanism in LEAM Manufacturing Process that helps an operator to avoid mistakes.

Following are the list of SOPs maintained at our factory-

  • Fabrics inspection SOP
  • Shade band procedure
  • Fabrics process before cutting
  • Trim and accessories inspection SOP
  • Garments pattern making SOP
  • Fabrics relaxation, spreading & cutting procedure SOP
  • Sewing quality procedure
  • Garments measurement SOP
  • Needle controlling SOP
  • Sharp edge controlling SOP
  • Button pull test SOP
  • Button pinch setting SOP
  • Metal detection SOP
  • Mold prevention SOP
  • Finishing SOP
  • Quality control manual or SOP
Quality SOP


Quality in Production Process

Quality is a relative term. It means customer needs is to be satisfied. Quality is of prime importance in any aspect of business. Customers demand and expect value for money. As producers of apparel there must be a constant endeavor to produce work of good quality.

Quality Section

Check procedures in the following-

  • Sampling
  • Marker Making
  • Fabric Spreading
  • Cutting
  • Sewing
  • Finishing

Quality Control

Process Procedure
Input material check It is the first process of quality control in sewing section. Here all the input materials should be checked to complete all the sewing processes accurately.
Cutting panel and accessories checking All the cutting panels and accessories should be checked here to avoid mismatching with the other cutting parts and trimmings.
Checking sewing machine According to buyers approved sample, right sewing machine should be selected here to complete all the required sewing for the garments.
Sewing thread checking It’s a very important matter in sewing section. Sewing thread should be selected here according to buyers approved sample.
Sewing needle checking Here, required sizes needle should be selected to complete fault free sewing for the garments.
Embroidery and printing panel checking (If there) If there’s any embroidery or print lies in the garments, then it should be checked by maintaining buyers approved sample.
Stitching fault checking After making the garments, here garments checked to identify stitch fault free garments.
Seam fault checking After checking stitch, all the seam of garments must be checked here.
Measurement checking According to buyer’s instruction, garments measurement has to check here.
Shade variation checking Sometimes various types of shade variation have seen in the garments which should be checked here.
Size mistake checking For submitting perfect size of garments to the buyer, an extra checking has needed here.
Trimmings checking According to buyers approved sample, required trimmings of garments should be checked here to make fault free garments.
Interlining checking Interlining checking should be done here by the quality inspector whether it is perfect or not.
Crease or wrinkle appearance checking It is the last process of quality control in sewing section, where quality inspector confirms crease or wrinkle free garments.